Helical Gearbox – Precision Engineered
Gyros Gears Industries in Ahmedabad, Gujarat manufactures high-performance Helical Gearboxes designed for heavy industrial applications where efficiency, torque capacity, and durability are critical. Our helical gearboxes are engineered for smooth operation, low noise, and long service life ideal for a wide range of power transmission systems.
⚙️Standard Technical Specifications
🔧 General Construction
- Gearbox Type: Parallel Shaft Helical Gearbox
- Design: Compact, heavy-duty industrial design
- Manufacturing Location: Ahmedabad, Gujarat, India
- Duty Class: Continuous & heavy-duty industrial operation
⚙️ Gear & Mechanical Details
- Gear Tooth Profile: Precision helical cut gears
- Gear Material: Case-hardened alloy steel
- Heat Treatment: Carburized, quenched & ground
- Gear Accuracy: AGMA 10–12 / ISO Grade 6–8
- Backlash: ≤ 12 arc-min (low backlash option available)
🔩 Performance Parameters
- Reduction Ratio Range: 3:1 to 100:1 (higher ratios on request)
- Rated Torque Capacity: Up to 120,000 Nm (model dependent)
- Input Speed: Up to 3,600 RPM
- Output Speed: As per selected ratio
- Efficiency: Up to 95–97%
🔁 Bearings & Shafts
- Bearing Type: Taper roller / spherical roller bearings
- Shaft Material: EN8 / EN24 high-strength steel
- Shaft Finish: Precision ground for extended seal & bearing life
🛢 Lubrication & Sealing
- Lubrication System: Oil bath / splash lubrication
- Lubricant Type: Industrial mineral or synthetic oil
- Sealing Arrangement: Oil seals with dust & labyrinth protection
🏗 Housing & Finish
- Housing Material: Cast Iron / SG Iron / Fabricated Steel
- Structural Strength: Designed for high shock & vibration loads
- Surface Finish: Gyros Industrial Blue / Teal with epoxy or powder coating
📐 Mounting Options
- Mounting Orientation: Foot mount / Flange mount / Torque arm
- Motor Interface: IEC standard motor flange & shaft options
- Installation Position: Horizontal or vertical (as required)
🌡 Operating Conditions
- Operating Temperature: –20°C to +80°C
- Service Factor: 1.5 to 2.5 (application dependent)
- Noise Level: Low-noise, smooth transmission
🛠 Customization Available
- Special ratios & torque ratings
- Hollow shaft / solid shaft designs
- Backstop & brake arrangements
- Encoder & sensor-ready gearboxes
- Crane, conveyor & process-duty versions
🔍 Key Features & Benefits
✔ High Efficiency & Load Capacity – Helical gears transmit power smoothly with minimal losses.
✔ Low Noise & Vibration – Angled teeth engagement ensures quieter operation than spur gears.
✔ Durable & Reliable Design – Engineered for industrial duty cycles.
✔ Wide Ratio Range – Suitable for low-speed, high-torque applications.
✔ Robust Bearings & Seals – Enhanced life under heavy loads and harsh environments.
✔ Multiple Mounting Options – Fits diverse machine interfaces.
✔ Customization Available – Ratios, housings, input types tailored per application.
⚙️ Typical Applications
- Material handling equipment
- Crushers & mixers
- Mining & construction machines
- Conveyors & belt drives
- Textile & paper machinery
- Packaging and automation systems
- Rubber & plastics processing
- Marine & power generation
📌 Why Choose Gyros Gears Industries?
At Gyros Gears Industries, we bring:
⭐ Precision manufacturing using advanced CNC gear hobbing and grinding
⭐ Stringent quality control with inspection at every stage
⭐ Tailored engineering for client-specific requirements
⭐ Fast delivery & after-sales support
⭐ Manufactured in Ahmedabad – globally export ready
At Gyros Gears Industries, every gearbox is Built to Rotate, Born to Last.
Explore our complete range at www.gyrosgears.com
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